Discussion On The Technology Of Washing And Brightening In Wool Processing
In the production process of wool products, the traditional way is to wash wool before dyeing, so as to make the dyed fabrics clean and bright.
Now, a product that can be washed and will not affect the brightness of fabrics has been successfully developed and marketed. The Research Institute, Beijing Mont Lai Technology Development Co., Ltd. named it wool detergent.
During this period, we invite the manager of Beijing Mont Lai Technology Development Co., Ltd., Liu Xiaohua, to talk about the advantages and characteristics of using wool detergent.
Moderator: what is the practical significance of the invention of wool detergent? What is the difference between it and traditional detergent?
Liu Xiaohua: wool detergent is not much different from traditional wool detergent. It is designed to remove dirt and impurities on the surface of wool and make wool products brighter and brighter.
The essential difference between them is the environment and conditions used.
Wool detergents are mainly used for pretreatment, such as dyeing and bleaching of wool fabrics, decolorization of colored animal fibers, and mercerizing of wool. These processes need to be washed before washing.
The wool detergent is organically combined with the washing process and no washing process is needed.
The invention of wool detergent is not only suitable for national energy conservation and emission reduction requirements, but also reduces production costs and improves product competitiveness for enterprises.
Host: what are the characteristics of this wool detergent?
Liu Xiaohua: wool detergent is a new type of auxiliaries developed for cashmere wool dyeing and bleaching.
The key of the technology is to improve the traditional detergent and combine with the brightening process.
We call it detergent, meaning washing away.
This additive has a strong decontamination effect.
At the same time, it has no adverse effect on conventional dyeing, mercerizing and other processes. Only when these processes are executed, the washing and brightening treatment is strengthened, so as to avoid washing links.
Host: what competitive advantages can it bring to enterprises?
Liu Xiaohua: from an environmental point of view, the state is paying more and more attention to protecting the environment and promoting energy conservation and emission reduction.
In recent years, we have gone to many textile factories. Some local governments have restricted the water consumption of enterprises in order to protect the environment. In some places, the prices of industrial water have been greatly increased. Some of the factories have been affixed with seals.
These situations are very touching to us. What should we do if enterprises want to develop and human beings to survive?
In this case, we promptly introduced wool detergent.
With this technology, the factory has greatly reduced the water consumption, shortened the processing time and reduced the product cost.
For example, a customer of our company does yarn dyed dyeing. The use of detergent is about 60 tons of water per tonne of yarn before processing, and 20 tons of water is used for washing.
After using the detergent, the 20 tons of water were saved.
In the past, the plant used 100 thousand tons of water per year, and now its water consumption is only 2/3 of the past, which has achieved the goal of energy saving and emission reduction.
From an economic point of view, the factory not only reduces the investment in water, but also reduces the washing process, and saves the investment of personnel and wages. At the same time, it also avoids the quality problems caused by washing and improves the competitive advantage of the products.
Host: is it simple when using a wash - free agent?
Liu Xiaohua: the application method is very simple. As long as the product (Montelai-2703 detergent) is added directly to the solution, other steps remain unchanged.
This product is mainly used for dyeing, bleaching, decolorization and other processes.
For example, when we first decolorizing the purple fleece, we first add 2% of the detergent, which can obviously improve the whiteness of the decolorization, and also play a good protective role for purple velvet.
Adding this product to dyeing process can make the dyed wool fabric bright and clean.
Moderator: at present, what products have been successfully applied to the production and processing of detergent?
Liu Xiaohua: the products are applied in the dyeing, mercerizing, bleaching, purple decoloring and dyeing of wool and skein and garments.
At present, we are also developing applications in other processes, and we hope to get cooperation from various factories.
Moderator: now, wool detergent market situation, whether it has market competitiveness?
Liu Xiaohua: according to the promotion situation in 2008, wool detergent is generally recognized by manufacturers.
Because this product is currently produced by our company alone, there are no competitors yet, but we hope to speed up its promotion and hope that there will be better products.
Only in this way can we enhance the competitiveness of our textile products and reduce the environmental impact of the printing and dyeing links.
Moderator: in addition to wool detergent, what new products do you have to prepare for the market?
Liu Xiaohua: the company's main task this year is to develop and promote new environmentally-friendly auxiliaries.
At present, the projects we are developing include dyeing wastewater treatment agents, wool dyeing auxiliaries at room temperature, etc.
Guest introduction: Liu Xiaohua, engineer, early in Beijing 20 Fen textile group engaged in the development of new technology, and won the "Beijing science and technology progress three prize".
In 2001, he was pferred to the Chinese Academy of textile science for technical and product development.
In 2006, we founded the Beijing Mongolian fur cashmere wool dyeing and finishing technology development center. In 2007, we established Beijing Monte Lai Technology Development Co., Ltd., specializing in the research and development of cashmere wool dyeing and finishing technology and new textile auxiliaries.
He has developed dyed cashmere wool dyeing technology, wool coating dyeing technology, new anti pilling technology, cashmere skin color spot dyeing and elimination technology, environmentally-friendly low temperature dyeing technology and other auxiliaries.
Yang Jing: editor in charge
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